Cold Chain Glossary
# | A | B | C | D | E | F | G | H | I | J | K | L | M
N | O | P | Q | R | S | T | U | V | W | X | Y | Z
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483: An auditing observation by the FDA when a non-conformance is found.
A
Acceptance Criteria: A numerical or descriptive basis of acceptance.
Adhesive: A material that bonds together the surfaces of similar or different materials.
Allowable Excursions: Acceptable range in which the product temperatures can reach within a set amount of time that does not compromise the integrity of the product.
Ambient Temperature: The temperature of an outside environment.
API: Active Pharmaceutical Ingredient
ASTM: American Society for Testing and Materials
ASTM D-3101: ASTM Industry Standard Test Method for Thermal Insulation Quality of Packages
Audits: A professional examination of quality control and validation systems.
B
Bag: A non-rigid container used for holding product.
Barrier: A material that blocks the transfer from one area to another. For example, Cold Chain Technologies' KoolTemp™ Insulated Envelopes have a multi-layered metalized barrier that minimizes heat loss by reflecting radiant heat transfer.
Benchmark: A point of reference from which measurements may be made.
Bill of Materials (BOM): A listing of components, including descriptions and/or item numbers.
BOM: Bill of Materials - See definition above for Bill of Materials
Bricks: Refrigerants that remain uniform in shape while frozen or thawed. Cold Chain Technologies manufactures Koolit® Foam Bricks (also called freezer bricks).
Burst Strength: The strength of material in pounds per square inch.
C
Calibration: The tuning of an instrument according to a standard value.
Calibration Verification: The act of confirming that a device or instrument is properly calibrated.
Cardboard: A thick paper-based material.
Carry Paks: A thermal container system with a handle that makes personal transportation easy and efficient. Ideal for medical samples, food, perishables, or valuables (also called carry packs).
CFC: Chlorofluorocarbons - a refrigerant known to cause depletion of atmospheric ozone.
CFR: Code of Federal Regulations
CFR (21) Part 11: Federal regulations stating that electronic records and signatures are considered equivalent to paper records.
cGMP: Current Good Manufacturing Practices
Chamber Controller: An electronic instrument used to regulate the ambient temperature of an environmental chamber.
Change Control: Process, authorities, and procedures used for all computerized or system data changes.
Chart Recorder: An electronic instrument that records the ambient temperature of an environmental testing chamber.
Chipboard: A paperboard product that is most commonly manufactured from mixed, unbleached paper stock.
CMC: Carboxymethlycellulose - A gel used in Cold Chain's 400, 500 and 800 series Koolit® gel paks
Cold Chain Laboratories (CCL): A world-class leading provider of comprehensive, state-of-the-art temperature-controlled package evaluation, design and qualification testing. CCL provides support with cold chain packaging, cold chain packaging validation, thermal validation, temperature validation, custom packaging design, medical packaging design, medical devices packaging, dangerous goods packaging, container refrigerated shipping, diagnostic packaging, packaging design service, packaging testing validation, pharmaceutical shipping, pharmaceutical contract packaging, and packaging pharmaceutical product. CCL is a packaging design company.
Cold Chain Management: Management of all phases of the cold chain, including products in transit, in process, in storage, and in display.
Cold Chain Packaging Consultant: An individual with expertise in the area of cold chain packaging.
Cold Chain Product: A product that is temperature sensitive.
Cold Chain Solution: Development of a thermal package design using thermodynamic knowledge and expertise.
Cold Chain Storage Consulting: Advice from an expert in the design and application of cold chain solutions.
Cold Chain Technologies: A leading source for engineering-based thermal packaging solutions.
Cold Chain: An uninterrupted flow of a specific thermal profile throughout the manufacturing, packaging and distribution of a temperature-sensitive product.
Conductive Heat Transfer: Having the quality or power of conducting heat or electricity or sound; exhibiting conductivity.
Convective Heat Transfer: Caused or accomplished by convection; as a convective discharge of electricity.
Corrugate: Refers to the alternating ridges and grooves in a cardboard carton.
CS: Cut Sheet - See definition below for cut sheet
Customer Support: Any assistance provided to the customer, including interpretation of results, assistance with procurement and scheduling of materials, and development of internal SOPs.
Cut Sheet (CS): Individual precision-cut sheets of insulation. Cold Chain Technologies' KoolTemp™ EPS Panel Sheet Insulated Containers have six panels of light-weight expanded polystyrene (EPS) insulation panels in a variety of thicknesses.
D
Data Acquisition Units (DAU): A calibrated devise that logs data acquired from an electronic unit (e.g., GE Infrastructure Sensing, Kaye Validator 2000s), which includes thermocouples, temperature reference bath, and NIST calibrated Intelligent Resistant Temperature Device [IRTD] probes.
Data Logger: An in-transit temperature recorder that measures temperature during a specified time period (also called a digital data logger, data monitor, temperature data logger, in-transit temperature recorder).
DEA: Drug Enforcement Agency
DEA Schedules 3N, 4, and 5: Federal and local licenses to hold controlled substances.
Design Development/Design Evaluation (Pre-qualification) (n=1): Design phase in which shipping systems (shipping containers, insulation, refrigerants) are tested to evaluate its performance.
Design Evaluation (DE) or Pre-qualification Testing (PQ): A detailed evaluation, and development of a thermal package design that is tested for its performance under simulated conditions.
Design Evaluation: A detailed review of an existing shipping container system.
Deviation: The variance from the average.
Die-Cut: A process by which a box is cut to create a customized product.
Dimensions: Description of an object in physical terms (e.g., length x width x depth, or length x width x height).
Distribution: Transfer of a product among multiple locations that may include a manufacturer, storage facility, and end user (clinic, commercial business, patient).
Distribution Process: The process by which product moves from the point of manufacturing to the end user. This may include 3PL (third party logistics), freight forwarders, freight consolidators, wholesalers and expedited shippers (FedEx®, UPS™, DHL™, etc.).
Distribution Temperature: Specified temperature at which a product must be distributed.
DOT: United States Department of Transportation
DOT Sec. 173.199: Packaging regulations by DOT.
Double Wall Corrugated Board: A box made by joining three flat facings and two intermediate corrugated parts. This box is usually stronger than a single wall corrugated box.
Dry Ice: A refrigerant that is solid carbon dioxide, which sublimates to a gas at very cold temperatures. Dry ice is used as a pharmaceutical and food services coolant in insulated/thermal packaging.
Dunnage: Padding used to fill empty space in a shipping container.
Duration: A length of time, i.e., a 24-hour minimum post stabilization or until stabilization occurs at the specified temperature.
E
Edge Crush Test (ECT): A structural test for measuring the strength in column stacking corrugate containers.
Efficacy: The ability to produce a desired outcome.
Environmental Chamber: A thermally isolated chamber typically capable of maintaining temperatures within a minimum and maximum (e.g., -30°C to 85°C) by means of a programmable controller. A quality environmental chamber is one that is capable of maintaining its controlled temperature throughout the entirety of the chamber without drop offs or hot pockets. Additionally, a quality chamber must be draft free, preventing direct air blowing upon the tested product.
EPA: Environmental Protection Agency
EPS: Expanded polystyrene - a lightweight, cost effective, cushioning insulating material used in packaging for temperature-sensitive goods.
Eutectic Mixture: A mixture of two or more substances with a melting point lower than that of individual substances.
Eutectic Point: A eutectic point is the temperature that is maintained as the mixture transforms from solid to liquid (or visa versa).
Excursion: Deviation from a specified limit.
Excursion Limit: A defined allowable deviation from a specified limit.
Expanded Polystyrene (EPS) Manufacturer: A company that manufactures EPS.
External Temperature Cycle: The ambient temperature that the shipping container witnesses for each step of the transit process (packaging, warehouse, transit, etc.).
F
FDA: United States Food and Drug Administration
Film: A non-fibrous, flexible material used to encase a refrigerant gel or refrigerant brick. Cold Chain Technologies (CCT) uses film to encase its foam brick and gel pack refrigerants. CCT provides refrigerants in a variety of sizes and in a sweat-proof configuration.
Final Qualification: Upon completion of an acceptable design, the Final Qualification is performed demonstrating reproducibility (often at n=3). The final qualification includes all data, certifications, and proof of validated equipment necessary for the rigorous review of a full audit.
Flute: A wave shape in the inner portion of combined corrugated fiberboard.
G
GE Infrastructure Sensing: Manufacturer of a temperature recording system (also called a data acquisition unit) that generates thermal testing data traceable to NIST standards.
Gel Bottles: Heavy-duty refrigerants that feature a tough, puncture-proof, blow-molded high-density plastic bottle. Ideal for rough environments or reuse.
Gel Paks and Mats: Long-lasting, economical refrigerants available in a variety of pouch materials, freezing points, gel structures, and in a saddlebag design (compartmentalized gel packs that wrap around the uneven contour of the payload) Also called gel packs, gel paks, blue ice, refrigerant packs, gel refrigerants, ice substitute, food ice pack, ice bricks, ice packs, and saddlebag refrigerant.
GLP: Good Laboratory Practices
GMP: Good Manufacturing Practices
GTS: Cold Chain Technologies' KoolTemp™ GTS (Global Transportation System) is a pre-qualified shipping system designed to provide year round shipping protection from 2°C to 8°C for 48 hours up to 120 hours.
H
HACCP: Hazard Analysis and Critical Control Point
HCFC: Hydrochloroflurocarbons - a class of refrigerants that have often replaced CFCs. HCFCs are known to deplete atmospheric ozone, but to a lesser extent than CFCs.
HCPC: Healthcare Compliance Packaging Council
Heat Sealing: Sealing together two or more layers of film under high temperature and pressure to create a secure seal. Heat sealing is used in refrigerant gel packs and refrigerant bricks.
HOBO®: A brand name of a temperature/humidity data logger used for gathering thermal shipping information (also called HOBO Pendant, HOBO logger, HOBO data logger, Onset HOBO Pendant Data Logger).
Half Slotted Carton: A half slotted carton, applies to corrugate containers.
HSC: - See definition above for half slotted carton
I
IATA: International Air Transport Association - Packing instruction 650 for the WHO Risk Groups 2 and 3, a regulation used for Cold Chain Technologies' diagnostic and infectious substance kits.
Innovation: The development and introduction of new ideas, goods, and services.
IPIC: International Pharmaceutical Industry Congress
IQ/OQ/PQ: Installation Qualification, Operational Qualification, Performance Qualification
IRTD: Intelligent Resistant Temperature Device
ISO 9001:2000: The International Organization for Standards' Quality Management System for accreditation of quality control for manufacturers.
ISPE: International Society for Pharmaceutical Engineering
ISTA: International Safe Transit Association
ISTA 1A: ISTA's basic requirements for fixed displacement vibration and shock testing.
ISTA 2A: ISTA's basic requirements for atmospheric conditioning, compression, fixed displacement or random vibration and shock testing.
ISTA 5B: ISTA's focused simulation guide for thermal performance testing of temperature controlled packaging and thermal boxes..
J
JIT: Just in Time refers to inventory that is provided when needed.
K
Kits: A knockdown thermal container system is shipped in one master carton. Cold Chain Technologies KoolTemp™ Kits contain EPS panel sheet precision-cut insulation, corrugated containers, polyethylene liners (PET), and assembly instructions.
Knocked-Down (KD): A box that is partially or entirely unassembled.
Koolit® Refrigerants: Cold Chain Technologies' manufactures Koolit gel packs and mats, Koolit foam bricks, and Koolit gel bottles, which safely and efficiently maintain temperature-sensitive products. Manufactured using non-toxic materials, Koolit refrigerants are perfect for use in packaging of temperature-sensitive shipments.
KoolTemp™ Insulated Containers: Cold Chain Technologies' full-line of containers provides thermal protection for perishables and valuables. The product line includes GTS 48-hour and 120-hour universal shippers, polyurethane (PUR) insulated containers, EPS molded insulated containers, EPS panel sheet containers, insulated pallet containers, va-Q-tainer® passive transport containers, and insulated envelopes.
KoolWatch™ Programmable Electronic Temperature Indicator: Cold Chain Technologies' programmable, low cost, lightweight electronic indicator accurately monitors two low and two high preprogrammed threshold temperatures between -20°C and +60°C, and indicates time and duration of a temperature breach.
Kraft: A sulphate wood pulp paper.
L
LD3 and LD9: Designation for metalized containers capable of holding one and four U.S. sized pallets, respectively.
LIR: Laboratory Investigation Report
Logistical Challenge: The requirement to ensure that a product will travel through the distribution system(s) as needed and designed.
Lyophilized Product: A material that is freeze-dried.
M
Manufacturer's Joint (MJ): The part of a case that is joined together by the manufacturer.
Maximum Packout: Package configuration that includes the maximum amount of product to be utilized within the shipping system.
Metalized Film: A plastic or resin film that has been coated on one side with a metalized layer.
Minimum Packout: Package configuration that includes the minimum amount of product to be utilized within the shipping system
Molded Shipping Container: A one piece construction product produced under pressure and heat in a forming tool. Container may have a second molded part for a lid.
MSDS: Material Safety Data Sheet
N
n = 3: The number of tested shipping systems (including the product load and refrigerants) per design. In this case, the number is three.
Needs Assessment: Scope of work required to meet a particular objective, and preparation of budget estimate.
NIST: National Institute of Standards and Technology, a government agency that sets standards (including temperature).
Non-Conformance: A failure to conform or act in accordance with established standards.
O
ODC: Ozone Depleting Chemicals - Chemicals that are known to be harmful to the atmospheric ozone layer (e.g., CFCs, HCFCs).
P
Packout (Pack-out): The steps and procedures necessary to assemble a shipping container with its refrigerants, buffering materials, and product payload.
Pad: A material used to add protection and minimize shock between layers of products within shipping container, or between containers (e.g., corrugated or solid fiberboard, EPS).
Pallet Containers: Thermal shipping containers, or pallet shippers, designed to hold an entire pallet. Cold Chain Technologies' ZX2300 and ZX4500 hold up to 23 and 45 cubic feet, respectively.
Payload: The contents of an inner container (e.g., pharmaceutical products).
PCM: Phase Change Material - A material that changes phases from solid to liquid (or liquid to gas) at a single temperature. Phase Change Materials are either salt or organic based and are capable of changing phases from below -50°C to over 100°C.
PDA PCCDG: PDA Pharmaceutical Cold Chain Discussion Group
PDA: Parenteral Drug Association
PET: Polyethylene (PET) - A plastic material used in the manufacture of some gel packs.
Phase Change: A change from one physical form to another at a specific temperature.
Polymer Gel: A material used in Koolit® series 600 gel packs.
Polyurethane Insulated Panel: A flat piece of polyurethane designed to fit as a panel in a temperature-sensitive container (also called rigid thermal protection, rigid foam board insulation, rigid polyurethane foam sheet, rigid urethane foam, foam insulation panel, panel sheet insulated containers, expanded packaging polystyrene).
Pre-conditioning: Temperature stabilization of a material per requirements (e.g., freezing a gel pack) prior to pack out.
Pre-qualification Testing (PQ) or Design Evaluation (DE): The initial development of a thermal package design based on the needs assessment of the user.
Pre-qualification: A preliminary study, which is generally the first test taken to ensure that a package will meet the objectives in the Final Qualification study.
Pre-Test Conditioning: Storage temperature prior to packout and shipment.
Primary Container: The container that holds product (e.g., syringe, vial).
Product Data Sheets: Cold Chain Technologies' specification product information.
Profile: The time and temperature for each step of the transit process (e.g., packaging, warehouse, transit, etc.)
Protocol: Detailed instructions and requirements used in the execution of a test and/or procedure (e.g., qualification testing).
Prototype: A full-scale model or example of a new product prior to its final design.
PUR: Rigid Polyurethane - Cold Chain Technologies produces a line of KoolTemp™ PUR containers for the safe shipment of temperature-sensitive products.
Q
QA: Quality Assurance
Qualification Report: A formally written or electronically produced record detailing a qualification study.
Qualification (Validation): Testing that provides reasonable assurance that the qualified product or process will produce similar results under stated conditions.
R
Ramp: A programmed change from one set-point to another.
Refrigerants: See Koolit® refrigerants.
Reproducibility: The repeatability of a measurement.
RFP: Request for Proposal
RFQ: Request for Quotation
Robust: The ability of a container system to maintain its required internal minimum and maximum temperature under varying ambient conditions. Also called thermally robust.
Room Temperature: Typically refers to 22°C or 72°F.
RSC: Regular Slotted Carton, a type of corrugated carton.
R-Value: A measure of thermal resistance of an insulated material. A higher R-value indicates greater insulative properties.
S
Saddlebag: A type of gel pak that surrounds the product to provide a temperature-stabilizing environment.
Score: A fold or crease used to facilitate folding corrugated or solid fiberboard.
Seasonal Packout: Shipping systems whose packouts will differ over the seasons (e.g., winter packout, summer packout).
Secondary Container: The container that holds one or more primary containers.
Set-ups (SU): Preassembled thermal shipping containers.
Shelf Life: The length of time that a product or device maintains its effectiveness.
Shipping: The process of transporting a package from one location to another.
Shipping System: The insulated shipping container and its internal thermal packaging components (refrigerants, buffering materials, dunnage, etc.).
Single Wall Corrugated Board: A structure formed when one corrugated inner member is glued between two flat facings.
SKU: Stock Keeping Units - A numerical system used to track inventory of a specific product.
Soak: Maintenance of a temperature set point for a chosen time.
SolidWorks®: A software program that enables the user to create three-dimensional models.
SOP: Standard Operating Procedures
SPE: Society for Pharmaceutical Engineering
Stability: Often refers to the ability of a product to remain efficacious under varying temperature/time exposures.
Storage Temperature: The temperature at which a product is stored.
Suppressed Temperature Gel: The Koolit® ST series gels freeze/thaw at -23°C.
T
TC: See Thermocouple
Temperature Cycle: See External Temperature Cycle.
Temperature Packaging Solution: An efficient packaging system designed to control the temperature during shipping of a payload per specific requirements (also called a refrigerated shipping container, refrigerated packaging).
Temperature Probe: A device that measures the temperature of a specified environment.
Temperature Soak: See soak.
Temperature-Sensitive Product: A product for which stability is impacted by temperatures outside a prescribed range (e.g., vaccine).
Thermal Mapping: Defining the temperatures witnessed throughout many points in the container over time. Thermal mapping of the environment refers to collection of the data necessary to model the ambient temperatures witnessed by a shipment as it moves throughout the distribution process.
Thermal Solutions: Package designs that meet the thermal requirements of a temperature-sensitive product.
Thermally Robust: See Robust
Thermocouple: A device with a pair of wires of dissimilar metals (e.g., copper and iron) that accurately measures temperature.
Thermodynamics: The branch of physics that deals with the conversions from one to another of various forms of energy and how these affect temperature, pressure, volume, mechanical action, and work.
Tolerance: The acceptable range for a specified measurement.
Tongue and Groove: The interlocking of two parts to create an effective seal in a package.
Transit Duration: Transit duration is the amount of time that a shipping system remains in transit. Testing will be performed to simulate actual shipping conditions.
Transport Duration: The amount of time that a shipping system remains in transit.
U
UN: United Nations - 3373 package labeling specifications, which are adhered to by Cold Chain Technologies' diagnostic kits.
Universal Packout: A shipping system whose packout and conditioning of components are the same year round.
USDA: United States Department of Agriculture
V
va-Q-tainer®: A passive transport container system provided in North America exclusively by Cold Chain Technologies.
Validation (Qualification): A study that provides documented evidence that assures that a specific process or system will consistently meet predetermined specifications.
W
WFI: Water for Injection
WHO: World Health Organization
X
XPS: Extruded Polystyrene
Z
ZU Systems: Cold Chain Technologies' urethane based shipping systems.
ZX Systems: Cold Chain Technologies' extruded polystyrene based shipping systems.